3MM 4MM Diameter Pellets PLC Control System Poultry Feed Mill Plant
Feed Pellets Processing Technology
Raw Material → Feed Grinding → Feed Mixing → Feed Pelletizing →
Pellet Cooling → Pellet Crushing → Screening & Grading → Pellet
Equipment Related to Complete animal feed production line
Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler →
Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic
Weighing and Packing Machine
When using automatic line, two sections are needed, all of the
sections is controlled the PLC computer program, which can save
both the electric power and the manpower.
Widely used for pelleting the high-grade livestock and poultry
Animal Feed Production Line Process flow
1. Raw Material intake
All the solid ingredients packed in bags for feed production would
be received in plant by road. Their materials will be store in
store godown. According to requirement these material will be
dumped manually in dumping hopper and conveyed to the pre-cleaner
through the mechanical conveyor system.
Pre-cleaning is a process of removing unwanted material from our
ingredients. As we received the material, there will be possibility
of having unwanted material such as iron pieces, jutes threads,
oversize pieces which can jam our silos system. So for cleaning we
use a pre-cleaning machine. Then these pre-cleaned materials are
transpired to silos through mechanical conveyors and elevators.
Batching is process of combining each and every material in a
proportioning ratio called feed formula it is very important
process of every feed plant. A Better and accurate ration of
material will give is a better quality and a fully nutrients feed.
This batching process may be a computerized controlled or may have
manual control room to cut the cost of the plant.
Grinding is a process of bracking solid ingredients to a required
size. Finer the material higher will be the surface area exposure
to heat and moisture to accomplish the gelatinization in
conditioning. A fine granding material can transfer his maximum
energy to the animal as compare to a course grinded material. It is
a very energy consuming process.
As the name implies "Mixing" is a process of combining blending of
micro ingredients. A proper mixing can be defined with a unit
called co-efficient of variation. Smaller the co-efficient of
variation higher will be the quality of mixing. Our well designed
mixer machine has such a great quality. Beyond this is a mixer
machine should have a provision to mix liquid to it as we need oil
or molasses addition to the feed.
Pelleting is a main step of any pelleting plant. It is a process of
converting any powder to solid shape called pallet. In this process
the powder material is extruded through a well designed die with
the help of rollers to convert it in to pallets. The quality &
production of pallet mill depends on so many parameters.
1.Feed formula 2. Die configuration 3. Quality of Granding 4.
Quality of conditioning. No doubt every material can be converted
Cooling is a process of removing heat. As we know during
conditioning we add heat and moisture and also through palleting
process heat generates by extrusion process. But the pallet should
have a standard moisture and heat to attain its life of storage and
make it safe from fungus. So we have to remove extra heat and
moisture from the pallet. All this is done with the help of a well
designed counter flow cooler.
Crumbling is a process in which pallets after cooling is broken in
to small pieces to make it suitable for small chicks or hens. When
there is no need of crumbling, we by-pass the feed directly to the
screen with the help of By-pass Mechanism. A well designed crumbier
should have capability to break the pellets without making much
Product coming out of crumbier is or their in pallets form (if we
use by-pass) or in crumbs form. There are required to screen to
remove fines and oversize particle. A double deck screeners are
used to remove both fine and oversize particles. Fine and directed
to pallet mill for repalleting while oversize particles are
directed to crumbier for reprocessing. A well desired screener
should have capability to remove fine and oversize to a desired
percentages, And it should not be clog frequently.
The end of process in every plant is bagging also called packing.
After screening the finished products are filled in to bags. In
small and medium plants, bagging can be carried out manually but
for higher production it is batter to go for electronic bagging
|15-20 T/H Animal Feed Pellet Production Line|
|1. material receiving section|
|105||granule material clean sieve||SCY80||1||0.75|
|2. material grinding section|
|206||Tear-circle hammer mill||SDH-ZW50C||1||132|
|209||seal screw conveyor||SWLL25||2||6.00|
|211||Tear-circle hammer mill||SDH-ZW80B||1||90|
|213||pulse dust collector||TBLFa.42||1|
|3. batching and mixing section|
|311||small material feeding||1|
Double shaft high efficient mixer
Double shaft high efficient mixer
|SSHJ.2 SSHJ.4||1 1||18.5 30|
|322||powder material clean sieve||SCQZ80||1||11|
|4. pelleting section|
|404||vibration pneumatic hammer||4|
|5. packing section|
|507||automatic packing scale||SDBY-P||2|
|508||seal conveyor machine||TFKB40||2||6|
|510||pulse dust collector||TBLFa.24||1|
|513||pulse dust collector||TBLFa.30||1|
|602||storage air tank||1|
|604||liquid adding machine||SYTV63||1||3.00|
|606||Steam boiler system||2T||1|